The 500 EXC is one of the most powerful enduro machines on the market. Combining low weight and high displacement, high-tech SOHC 4-stroke technology is the right choice for all who are looking for maximum performance, combined with playful handling.
Featres May Include:
ENGINE MANAGEMENT SYSTEM (EMS)
The Engine Management System (EMS) by Keihin with electronic fuel injection and 42mm throttle body ensures a spontaneous response and maximum engine performance. An oil-cooled 196 W AC alternator provides sufficient energy for the fuel injection, lighting and other electrical loads. With an optional map-select switch from the KTM PowerParts program, EMS allows selecting different engine characteristics.
Optimized for 2014, the single-piece basket of the DDS (Damped Diaphragm Steel) clutch is machined from solid high-tensile steel in one piece together with the primary drive gear. This process guarantees unbeatable reliability and contributes to the narrow engine width due to its compact rivet-less design. Additionally, this construction allows the use of thin steel linings which also contribute to the compact clutch dimensions. The diaphragm spring makes it possible to implement an additional rubber damping system inside the clutch hub, guaranteeing reliability for the transmission and good traction. In addition, a stronger inner hub further increases stability. Finally, the hydraulic clutch mechanism by Brembo in conjunction with the diaphragm spring guarantees a very light operation and good controllable modulation of the clutch.
The engine features two oil pumps and a common oil circuit. A pressure pump provides reliable lubrication to the crankshaft, piston, counter balance shaft and valve train. In addition, it ensures the cooling of the ignition and lubrication of the clutch. A scavenger pump draws oil from the crankcase and uses it to lubricate the transmission.
The redesigned airbox offers maximum protection of the air filter against soiling while ensuring maximum airflow for top performance. The new airbox covers are produced in a 2-component process and with new inmould graphics. The left cover's mount and fitment have been improved further to allow an even quicker change of the Twin Air filter which is held more securely with an optimized latch. The filter can still be changed without using tools. In addition, two extra flaps on the cover allow to secure it with bolts if desired.
The first rate WP Suspension elements have been further improved for 2014. Specially designed for enduro riding and in some models with an optimized tuning, they ensure maximum traction and plenty of comfort. Of course, compression and rebound damping can be adjusted to the track conditions and the rider's preferences with a twist of the wrist - the rear monoshock has separate high and low speed adjustments.
The modern and lightweight frame design made of high-strength chromoly steel sections combines maximum longitudinal stiffness with optimum torsional ridigty. It guarantees easy handling and precise cornering, but also outstanding stability. In 2014, the frame of the 4-stroke weighs even less thanks to thinner walled down tubes. In addition, the braces that connect the cylinder head were optimized. This means all new frames not only have a striking new color but also set the clear benchmark with respect to weight and stability.
2014 KTM 500 EXC Base
Model Name500 EXC
Generic Type (Primary)Off-Road
Displacement510.4 cm³ (31.147 cu in)
Bore95 mm (3.74 in)
Stroke72 mm (2.83 in)
StarterElectric starter/kick starter
LubricationPressure circulation lubrication with two rotary pumps
CoolingWater cooling, permanent circulation of coolant by water pump
ClutchMultidisc clutch in oil bath / hydraulically activated
IgnitionContactless controlled fully electronic ignition with digital ignition adjustment, type Kokusan
Frame TypeCentral tube frame made of chrome molybdenum steel tubing
ForkWP Suspension Up Side Down 4860 MXMA PA
Shock AbsorberWP Suspension PDS 5018 DCC
Front Suspension300 mm (11.81 in)
Rear Suspension335 mm (13.19 in)
Front braking system260 mm (10.24 in)
Rear braking system220 mm (8.66 in)
Wheelbase1,482±10 mm (58.35±0.39 in)
Ground Clearance345 mm (13.58 in)
Fuel Capacity8.5 l (2.25 US gal) Super unleaded (ROZ 95/RON 95/PON 91)